Custom Wire Harness Design Services

The development of electronic information technology has led to an increasing trend towards custom wire harnesses. Different products have varying requirements for wire harnesses, driving the demand for tailored custom wire harness design services. Kaweei is a manufacturer with years of experience in providing custom wire harness design services, creating tailor-made solutions for different industries. The advantage of customization lies in the ability to match the wire harness more closely to the product’s needs, ensuring compliance with functional and performance requirements.

Custom Wire Harness

Products in different industries have distinct requirements for wire harnesses. For example, wire harnesses used in robotics have stringent requirements for signal transmission, interference resistance, and corrosion resistance. Therefore, Kaweei uses high-quality copper for the wire core and wraps it with materials that possess corrosion and interference resistance to ensure the wire harness meets the rigorous demands of robotics. Kaweei conducts in-depth research on products across various industries and custom manufactures high-precision wire harnesses of any specifications based on product characteristics and requirements. They design reasonable wire harness layouts, conduct assembly and testing, ensuring optimal performance and reliable support for harness reliability. Over the years, Kaweei has provided custom wire harness services across several sectors, including:

• Aerospace
• Artificial Intelligence
• Automotive Manufacturing
• Electrical Equipment
• Communication
• Wire Processing
• Construction

Thanks to Kaweei’s reliable custom wire harness services, many clients across various industries have been successfully served, gaining recognition and praise for their professionalism and diligent service.

Wire Harness Design

Kaweei offers professional wire harness design services tailored to different products. Due to the differences among products, wire harnesses, as essential components, require additional design efforts to ensure quality and performance. Our team of specialized wire harness design engineers communicates with users to determine the design solutions, ensuring that the wire harness perfectly matches the product. Kaweei’s wire harness design services include:

• Appearance colors of the wire harness
• Material and performance requirements of the wire harness
• Layout of the wire harness
• Custom design and production of terminals and connectors
• Configuration and installation of junction boxes
• Additional wire harness design services…

Wire Harness Testing Standards

First, let’s understand what wire harness testing standards are. These standards involve quality, performance, and lifespan tests on internal circuits concerning product performance. Kaweei has implemented strict wire harness testing standards, primarily including:

• Transmission performance testing
• Corrosion resistance testing
• Bending durability testing
• Energy transmission testing
• Additional wire harness performance testing

By conducting comprehensive testing on wire harnesses, Kaweei ensures that they provide reliable support for products, optimizing performance. Every test is conducted in a professional laboratory with subsequent data evaluation leading to adjustments in production and design solutions.

Wire Harness Cost Estimation

Kaweei customizes production solutions for wire harnesses based on users’ budgetary constraints. This approach effectively reduces wire harness costs, with clear itemized quotations presented to users. Through Kaweei’s cost estimation service, wire harness costs in products can be significantly lowered, allowing for more efficient production planning and precise cost control, ultimately enhancing manufacturer profitability.

Wire Harness Repair

After prolonged use, wire harnesses can easily suffer damage and failures as consumable parts. As a professional wire harness supplier and manufacturer, Kaweei is familiar with the specifications and indicators of various products. Utilizing advanced repair equipment, Kaweei can quickly locate faulty components or harnesses, allowing for matching and replacement while ensuring that equipment performance remains unaffected, thereby minimizing issues related to harness repairs impacting product performance.

About Kaweei Custom Wire Harness

Kaweei is a seasoned supplier and manufacturer specializing in custom wire harness design services for over 10 years, offering custom production, cost estimation, testing, and repair services. With advanced production equipment and a technical team, Kaweei provides specialized custom wire harness services. Through Kaweei’s professional custom wire harness services, high-quality support has been offered to companies in various sectors, including industrial, telecommunications, automotive, medical, energy, commercial, and emergency services. All Kaweei custom wire harnesses comply with industry standards such as ISO 9001, IATF 16949, ISO-13485, IPC/WHMA-A-620, ensuring that our clients receive the best products and services.