What is required for custom wiring harnesses？

What is required for custom wiring harnesses？

• 2025-04-28 14:41:08
• by Admin

1:Drawings or design documents of wiring harnesses

• Detailed drawings: Provide the design drawings of the wiring harness, including wiring harness layout, branch location, connection points, etc.
• 3D model: If necessary, provide 3D modeling files in order to simulate the actual application of the wiring harness.

2:Harness application scenarios and environmental requirements

• Usage: What kind of equipment or scene is the wiring harness used for? (e.g. automotive, industrial equipment, medical instruments, consumer electronics, etc.)
• Working environment: temperature range, humidity, vibration, chemical corrosion, waterproof and dustproof grade (such as IP67), etc.
• Special requirements: do you need anti-electromagnetic interference (EMI), flame retardant, oil resistance, UV resistance and other characteristics?

3:Technical specifications of the wire harness

• Wire harness length: the length of each branch and the total length.
• Wire diameter and wire specifications: conductor material (such as copper, tinned copper), cross-sectional area (such as 0.5mm²), insulation material (PVC, silicone, etc.).
• Connector type: brand, model, number of pins (e.g. Molex, TE Connectivity, JST, etc.).
• Wire specifications: including wire material (e.g., copper core, aluminum core), cross-sectional area, insulation material, etc.

4:The special requirements of the wire harness

• Bending requirements: whether the harness is required to have the ability to continue bending, as well as bending radius and whether the need for twisted wires and other parameters.
• Protection requirements: such as whether the need for sleeves, ties, clips and other protective measures.
• Color requirements: specify the color of the wire harness or wire, whether the sleeve is to print the word, so as to facilitate identification and management.

Normally, you need to provide the above points, you can customize the harness you need, if you are not clear about the specific needs of no matter, kaweei has professional harness engineers, can provide you with high-quality customized solutions.